JUKI RS-1R Trouble Shooting Repaire Instruction

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JUKI RS-1R Trouble Shooting Repaire Instruction

1 X-Y UNIT          1-1

1-1 Replacing the Servomotor          1-1

1-1-1 Replacing the X-Motor         1-1

1-1-2 Replacing the YL-Motor         1-2

1-1-3 Replacing the YR-Motor           1-5

1-2 Replacing the Limit Sensor and Origin Near Sensor      1-8

1-2-1 Replacing the X-Axis Limit Sensor and the X-Axis Home Proximity Sensor 1-8

1-2-2 Replacing the Y-Axis Limit Sensor and the Y-Axis Home Proximity Sensor 1-10

1-2-3 Checking the Sensor Operation      1-12

1-3 Replacing the Cableveyor         1-13

1-3-1 Replacing the X-Axis Cableveyor       1-13

1-3-2 Replacing the Y-Axis Cableveyor       1-14

1-4 Replacing the Cables in the X/Y Veyor-Cable      1-16

1-4-1 Removing the X Cable           1-16

1-4-2 Checking the Cable Marking (X)      1-19

1-4-3 Assembling the Cable          1-20

1-4-4 Removing the Y Veyor-Cable       1-23

1-4-5 Assembling the Cable          1-24

1-4-6 Wiring around the Head       1-27

1-5 Replacing the Cableveyor Link       1-28

1-5-1 X Cableveyor Structure and Part Names     1-28

1-5-2 Detaching the Arm and Lock Stay       1-28

1-5-3 Separating the Link          1-29

1-5-4 Connecting the Cableveyor       1-29

1-5-5 Mounting the Arm and Lock Stay      1-30

1-6 Replacing the X Ball Screw         1-31

1-6-1 Preparations for X Ball Screw Replacement     1-31

1-6-2 Removing the X Ball Screw      1-34

1-6-3 Mounting the X Ball Screw        1-37

1-6-4 Adjusting the X Ball Screw        1-40

1-7 Replacing the Y Ball Screw         1-44

1-7-1 Preparations for Y Ball Screw Replacement     1-44

1-7-2 Removing the Y Ball Screw      1-47

1-7-3 Mounting the Y Ball Screw        1-54

1-7-4 Adjusting the Y Ball Screw        1-59

1-8 Readjustment after XY part exchange      1-66

2 Head         2-1

2-1 8-Nozzle Head            2-1

2-1-1 Replacing the Head Unit         2-1

2-1-2 Replacing the Z-Motor         2-9

2-1-3 Replacing the θ-Motor         2-14

2-1-4 Replacing the Timing Belts Z      2-18

2-1-5 Replacing the Timing Belt θ       2-18

2-1-6 Replacing the Ball Screw       2-20

2-1-7 Replacing the LNC120-8        2-24

2-1-8 Replacing the Z-Slide Shaft       2-25

2-1-9 Replacing the Head Up Cylinder       2-26

2-1-10 Replacing the θ-Origin Sensor      2-28

2-1-11 Replacing the ZA-Motor       2-31

2-1-12 Replacing the Head Unit (When the Head Revision Number Is A or Later) 2-32

2-1-13 Replacing the Z-Motor (When the Head Revision Number Is A or Later)  2-39

2-1-14 Replacing the θ-Motor (When the Head Revision Number Is A or Later)  2-49

2-1-15 Replacing the Timing Belt Z (When the Head Revision Number Is A or Later)  2-52

2-1-16 Replacing the Timing Belt θ (When the Head Revision Number Is A or Later) 2-52

2-1-17 Replacing the Ball Screw (When the Head Revision Number Is A or Later) 2-53

2-1-18 Replacing the LNC120 (When the Head Revision Number Is A or Later)  2-56

2-1-19 Replacing the Z-Slide Shaft (When the Head Revision Number Is A or Later) 2-56

2-1-20 Replacing the Head-up Cylinder (When the Head Revision Number Is A or Later)2-57

2-1-21 Replacing the θ-Origin Sensor (When the Head Revision Number Is A or Later)  2-59

2-2 Readjustment after Replacement of Head Unit      2-62

3 PARTS AROUND THE HEAD       3-1

3-1 Solenoid valve unit          3-1

3-1-1 Replacing the Solenoid Valves      3-1

3-1-2 Replacing the Filter           3-2

3-1-3 Replacing the Filter for Release to Atmosphere     3-2

3-1-4 Replacing the HMS           3-3

3-1-5 Replacing the Electromagnetic Valve

(When the Head Revision Number Is A or Later)    3-4

3-2 Replacing the Head Board           3-5

3-2-1 Replacing the Head Main Board      3-5

3-2-2 Replacing the Servo Amplifier Board      3-6

4 OCC Unit         4-1

4-1 Replacing the OCC Unit          4-1

4-2 Replacing the CCD Camera and Lens       4-24-3 Replacing the OCC Coaxial/Angle Light Board      4-3

4-4 Replacing the Lens Filter           4-4

4-5 Adjusting the Focus and the OCC Light Quantity      4-5

4-6 Readjustment Items After Replacing OCC Unit     4-5

5 Board Transport         5-1

5-1 Replacing the Transport Belt         5-1

5-2 Replacing the Transport Pulley        5-2

5-2-1 Transport Pulley A Assembly: E21117150A0      5-2

5-2-2 Transport Pulley B Assembly: E20897210A0      5-2

5-3 Replacing the Conveyor (Board Transport) Motor     5-3

5-4 Replacing the AWC (Board Width Adjustment) Motor     5-6

5-5 Replacing the Timing Belt           5-7

5-5-1 Replacing the Timing Belt for Adjustment of the Transport Width   5-7

5-5-2 Replacing the Conveyor Motor Timing Belt      5-8

5-5-3 Replacing the Transport Width Adjustment Connection Timing Belt   5-9

5-6 Replacing the LEFT/RIGHT Sensors       5-11

5-6-1 Replacing the LEFT/RIGHT Sensors      5-11

5-6-2 Adjusting the Sensor Sensitivity       5-12

5-7 Replacing the STOP Sensor          5-13

5-7-1 Replacing the Front STOP Sensor Fiber      5-13

5-7-2 Replacing the Rear STOP Sensor Fiber     5-15

5-7-3 Replacing the Fiber Amplifier       5-17

5-8 Replacing the BU Pin Detection Sensor      5-20

5-9 Replacing the Support Table Origin Sensor (BU Origin Sensor)    5-21

5-10 Replacing the AWC Origin Sensor       5-22

5-11 Replacing the Support Table Motor (BU Table Motor)    5-23

5-11-1 Removing the support table      5-23

5-11-2 Adjusting the Gap between Torque Supporter Assembly and

Support Table Motor          5-26

5-11-3 Adjusting the Tension of the Support Table Driving Timing Belt   5-27

5-11-4 Placing the Support Table Surface Horizontally    5-28

5-11-5 Reacquiring the Support Table Offset     5-29

5-12 Replacing the Backup Stopper       5-29

5-13 Replacing the Support Guide Cylinder       5-30

5-14 Switching the Conveyor Direction      5-31

5-14-1 Switching the Conveyor Direction      5-31

5-15 Replacing the Mechanical Stopper      5-35

5-15-1 Replacing the Stopper Sensor      5-35

5-15-2 Replacing the Stopper Cylinder      5-36

6 CAL BLOCK          6-1

6-1 Replacing the CAL Block Board Assembly      6-1

6-2 Replacing the Ejector          6-2

7 ATC         7-1

7-1 Replacing the Air Cylinder          7-1

7-2 Replacing the ATC OPEN and CLOSE Sensors      7-3

7-3 Adjusting the Speed Controller       7-3

8 Feeder Bank           8-1

8-1 Feeder Bank           8-1

8-1-1 Replacing the Bank PCB          8-2

8-1-2 Replacing the FDC          8-4

8-1-3 Replacing the Slide Rail          8-5

8-1-4 Replacing the Bank Connector A (Exchange Trolley Only)   8-6

8-1-5 Replacing the Inline Filter (Exchange Trolley Only)     8-7

8-2 Bank Lifter          8-8

8-2-1 Replacing the Mechanical Valve      8-8

8-2-2 Replacing the Bank Up Cylinder      8-9

8-2-3 Replacing the Selector          8-10

8-2-4 Replacing the Bank Connector B      8-11

8-2-5 Replacing the Actuator Valve       8-12

8-2-6 Replacing the O-Ring          8-12

8-2-7 Replacing the Bank Limit Switch (EN Only)     8-13

9 Tape Cutter          9-1

9-1 Overall Drawing            9-1

9-2 Replacing the Tape Cutter Blade        9-2

10 Feeder Float Sensor          10-1

Keywords:

JUKI RS-1R Pick and Place Machine, JUKI RS-1R SMT assembly Line, Hanwha SM481 Plus Pick and Place Machine, Hanwha SM481 Plus Assembly Line, Hanwha SM482 Plus Pick and Place Machine.